1. The gantry shear has excellent shearing performance

It adopts high hardness blades and sturdy shear structure, which can easily cope with the shearing needs of different materials. Whether it is thin plate material or thicker metal plate, the gantry shear can stably and quickly complete the shearing task, to ensure that the cutting surface is flat and smooth. Moreover, the shearing speed of the gantry shear can be adjusted according to the needs, so as to meet the processing requirements of different workpieces.

 

2. Gantry shears are characterized by high accuracy

Through advanced CNC technology and precision sensors, the gantry shear can realize precise control of the size and angle of the workpiece. Whether it is straight line shear or curve shear, the gantry shear can maintain a high degree of accuracy and stability. This makes it widely used in industries that require high-precision machining, such as aerospace and automotive manufacturing.

 

3. Gantry shear is easy to operate, easy to learn and master

Its humanized design and friendly interface enables the operator to quickly get started and quickly adjust and control the processing parameters. Moreover, gantry shears are usually equipped with safety protection devices to ensure operator safety and avoid accidents. This simplicity and ease of use provides a convenient way for companies to improve productivity and reduce labor costs.

 

4. Gantry shears also have a large processing range and flexibility

According to different processing needs, gantry shears can be cut in a variety of shapes and sizes. Whether it is straight line cutting, diagonal cutting or shaped cutting, gantry shears are capable of handling. At the same time, the gantry shear can also carry out multiple consecutive cutting and automatic positioning, which greatly improves the production efficiency. This flexible and diverse processing capability makes the gantry shear the ideal choice to adapt to the changing and diversified market demand.

 

Description of the shredder:

The shredder is the rough shredding equipment which is mainly used in the recycling industry to deal with unprocessed raw materials or corner materials . This shredding process makes the waste scraps into the smaller size and easier to recycle. Because of the strong function of shredding, the shredder almost can destroy everything, the PE bottles, waste metal, used tires, used clothes and ect. So the shredder has a great demand in the markets.

Types of the shredders:

The shredding machine is mainly divided into four categories: single -axis shredder, double -axis shredder, Four-axis shredder and the rough garbage shredder.

1. Single -axis shredder: Structure: Single -knife roller; smaller material after crushing: 30mm*40mm*20mm (evenly), can be used for shredding the paper, wood and crisp materials;

2. Double -axis shredder: Structure: Double -knife roller; crushed particles larger 40mm*140mm*20mm (uneven), which can be used for shredding tires, metals(metal shredding machine), etc.;

3. Four -axis shredder: Structure: Four -knife roller; broken particles after crushing: 30mm*80mm*20mm (evenly), can be used for shredding the polluted soft materials, as well as tires(tires shreddeing machine), etc.;

4. Rough garbage shredder: Structure: Double -knife roller; crushed particles larger 200mm*500mm*200mm (uneven), which can be used for shredding large materials, such as cars(car shell shredding machine) and construction engineering materials;

 

Applications of shredders:

● Shredding the unqualified products into smaller pieces for circulation and reuse.

● Reduce the volume of unprocessed raw materials for mixing with other materials.

● Shredding organic substances to make biofuels.

● Shredding some textile materials to facilitate the reuse of fiber, such as the crushing of the carpet

TEYUN SHREDDER:

Shredders are widely used in the industrial fileds, and always can be matched with other euipment like the tires puller(to process the waste tires), the crusher(waste crush line) ect., also can equipped with the conveyor belt for the better feeding...just tell us your requirments and we offer you a solution plan. You can find us: info@njteyun.com

Teyun has many models of the shredding machine, below are the some popular models parameters for your reference:

Model	Rotation Speed (r/min)	Blade Quantity (pcs)	Power (kw)	Voltage (V)	Feeding size (mm)
TY-600	35	24	11	380	800*600
TY-800	28	30	2*7.5-11	380	800*1000
TY-1000	25	30	2*22	380	1000*1500
TY-1200	22	36	2*22-30	380	1800*1500
TY-1500	18	50	2*37-45	380	1800*2000
TY-2000	12	24	2*55-75	380	1400*2000

What should you pay attention to when buying a baler?

1.What type of the baler you need? Normally, we can divide the baler into two types, one is the scrap metal baler(mainly used for baling the waste metal), another type is the non-ferrous baler(can compress waste paper, plastic bags, iron filings, cloth, woven bags, knitted velvet, hemp, sacks, tops, wool balls, dead silkworms, hops, wheat straw, industrial solid waste, etc). Considering the metarials of the waste you want to recycle to choose the right type of the baler, then you consider the following points:

2. Baler quality, it is very important because it determines the compressing effect and service life. Generally speaking, a high-quality hydraulic baler should have the characteristics of simple structure, compactness, safety and reliability, and should also be easy to operate and maintain.

3. Baler model. A suitable model of the hydraulic baler can increase the daily production, efficiency and also save the cost. So before buying the baler, the customers should to know the following quetsions: ①How much is the capacity for per hour to bale the waste?   @what kind of the materials you want to process, and what's noraml size? Then basing these answers we can recommed the suitable model for the customers. 

4. Power and pressure of the baler. These two factors directly affect compressing efficiency and quality. Generally speaking, the greater the power of the machine, the higher the pressure, and the baling efficiency and quality will increase accordingly. However, this does not mean that we only need to choose high-power and high-pressure machines, because this will also increase the purchase cost and maintenance cost. Therefore, we need to choose the appropriate power and pressure according to actual needs.

5. Finally, what we also need to consider is the price and maintenance cost of the hydraulic baler. Sometimes, expensive balers don't mean the high quality, but the high quality should not cheap. Therefore, the customers should to choose a suitable and high quality baler in their burget. In a long term, a high quality baler can save much maintenance cost and labor cost.

In short, when purchasing a hydraulic baler, customers need to comprehensively consider the type, quality, power, size, price, maintenance cost and other factors of the machine to choose a machine that suits us. At the same time, we also need to pay attention to the operation and maintenance methods of the machine to ensure that the hydraulic baler can operate stably for a long time.

If you are interested to buy a baler, but don't know how to choose a suitable model, please contact us: info@njteyun.com, we can offer you the plan and solutions.

Why Choose TEYUN Hydraulic Scrap Metal Gantry shear?

What is a hydraulic scrap metal gantry shear?

The Hydraulic Gantry shear is also called as the hydraulic guillotine shear(scrap metal gantry shear). The hydraulic gantry shear is usually used for cutting the scrap metal and also the different kinds of the metal plate including the cooper plate, the Nickel plate, the rod material ect.

There are mainly two types of the hydraulic gantry shear. One is the Q15 metal plate gantry shear and another type is the Q91 scrap metal gantry shear.Here is this article we will mainly focus on the Q91 scrap metal gantry shear.

Q91 scrap metal shear is very well-known in the metal recycling industries especially popular in the many huge steel companies and recycling centers. According to the cutting force of the scrap metal gantry shear, TEYUN has the 400ton, 500ton, 630ton, 800ton,1000ton,1250ton, 1500ton or bigger type Q91 gantry shear. Among these types, the 630ton, 800ton and 1000ton are the hot-sale.

What’s the consist of the Q91 scrap metal gantry shear?

The scrap metal gantry shear is consisted of the hydraulic part and the mechanical part.

What’s the working process of the Q91 scrap metal gantry shear?

Put the scrap metal by the grab or the conveyor belt into the feeding chamber, then the hydraulic cylinder will push the scraps metal to the cutting blades place; The cutting blade falls down and cut the scrap metal then push the cutting scraps out.

Why choose the TEYUN hydraulic scrap metal gantry shear?

1. High production: the Q91 scrap metal gantry shear can cut the scrap metal with a large amount in one hour, like the 800ton heavy duty scrap metal shear, its’ hourly capacity is about 18-20ton.

2. Long using life:The cutting blades are made of the H13 material and every pcs of the blade we will test its’ hardness to ensure the blade’s lifetime.

3. Wide range of uses: The hydraulic Gantry shears are widely used for the different scraps of the metal and are very suitable for the steel and recycling companies to choose to recycle the waste metal ect.

4. Easy to Control: TEYUN scrap metal gantry shear with the PLC control(Mitsubishi PLC), it’s very easy for the workers to operate the gantry shear machine.

5. Good after-sale service:TEYUN offers one year warranty after the gantry shear installation and whole line technical support(7*24 hot-line)

Do you know how is the container shear working on? Here we have a 3D video for you to know more about the container shear：

We have many models of the container shear including the 500ton, 630ton, 800ton, 1000ton and even the 1250ton or larger types of container shears. And the 800ton conatiner shear has benn one of the most popular products of TEYUN.

But why the 800ton container shear is so hot? Following are some reasons:

• High production: can up to 15-20ton/h
• Continously feeding: without stop for feeding the scraps
• Suitable for various types of scrap: different types and shapes of scraps can be cutted by the container shear
• Small space: compared with 800ton gantry shear, the 800ton container shear needs less space without the long feeding box
• Good price: compared with the 800ton gantry shear, the 800ton container shear is much cheaper than the gantry shear

XFD released a new successor popcorn machine in 2013. Since then, this generation of Electromagnetic Popcorn Machine has established XFD’s leader position all over the world. The electromagnetic heating technology redefines popcorn machines, this was verified these years.

The traditional electric heating is a process in which electrical energy is converted to heat energy. Normally, the kettle of this type of popcorn machine has a flat bottom. This traditional energy-efficient process only converts 50%-60% of the electrical energy into effectual heat. So the heat losses by heat conduction process are high, it means the energy utilization is low and 40%-50% energy release to the air, which directly make the surroundings hot, and this is why we use the best heater tubes, wires and kettles, but after a long-term use, they will lead to creepage or short circuit. The traditional electric heating popcorn machine can make a kettle of popcorn in five minutes.

Nowadays, compared to the traditional electric heating, the advanced electromagnetic heating is a process in which electromagnetic energy is converted to heat. This uniquely energy-efficient process converts up to 97% of the electrical energy into effectual heat. The induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare minimum. So the electric utilization is higher, saving energy. The electromagnetic heating popcorn machine can make a kettle of popcorn in three minutes, which is high productivity and 40% power saving. In addition, the electromagnetic working surface is made by heat insulation material, all the wires and other main parts are under the surface (far away from the hot kettle & hot surroundings), therefore the parts have a longer working life. In order to max the energy utilization, the bottom of electromagnetic popcorn machine’s kettle is designed to be round (Ball Shape), this is a patent for utility medal of XFD.

Why do we design the round bottom kettle? Compared to the flat bottom kettle, the round onehas big advantages: The round bottom kettle could avoid the centrifugal effect and ensure all the corns are in the middle of the bottom (the effectual heating area) and well burst while the stirring rod rotating in the kettle, this directly influences the production yield. The pelletizing ratio for jumbo （ball shape） is up to 90%-91%, which the traditional machine is only 80%-86%, and the production yield is up to 99%. Beside, easily equipped with automatic kettle-cleaning function by using the water droplets’ self-flow characteristic and the stirring rod, these make it easy to clean. Both the stirring rod in the kettle and the electromagnetic working surface don’t touch the round bottom (2mm space) to avoid the kettle being abraded, therefore we could make the round kettle with the stainless steel of 3mm thickness, which is easier to operate and transport.

In short, the Electromagnetic Popcorn Machine is easier to clean up and being maintained, operation safety, cost saving, energy conservation and stable performance. The choice of a new generation: Electromagnetic Popcorn Machine. It is really suitable for retail, theaters, schools and more commercial places. It will exceed your expectation.

Lecithin is found in various foods, including egg yolk, soybeans, and sunflower seeds. It’s a naturally occurring fatty substance that is found in plants and animals. It’s a phospholipid molecule that consists of a glycerol backbone, two fatty acid chains, a phosphate group, and a choline group. Lecithin is also used as a dietary supplement, as it is believed to help improve brain function, lower cholesterol levels, and support liver health.

Lecithin is a common food ingredient that is often used as an emulsifier and stabilizer. It is especially useful in snack food production, where it can help prevent clumping, improve texture and mouthfeel, and enhance flavor. One area where lecithin has found particular application is popcorn manufacturing.

Popcorn is a popular snack food that is made by heating dried kernels of corn until they pop, creating a light and airy snack that is typically seasoned with salt, butter, caramel, chocolate or other flavorings. However, one of the challenges in popcorn production is ensuring that seasonings and coatings adhere evenly to the popcorn kernels, without clumping or falling off during processing or packaging.

This is where lecithin comes in. Lecithin is often added to popcorn coatings and seasoning blends to help them adhere more effectively to the popcorn kernels. Specifically, lecithin can act as an emulsifying agent, helping to mix oil-based seasonings with water-based coatings, and creating a more uniform and stable mixture. Additionally, lecithin can act as a moisturizing agent, helping to keep the popcorn kernels from drying out or becoming too brittle during processing.

Lecithin is typically added to popcorn seasonings and coatings in very small amounts, usually less than 1% by weight. It can be incorporated into dry seasoning blends or mixed with other liquid ingredients before being applied to the popcorn. Some popcorn manufacturers may also add lecithin directly to the popcorn kernels during the popping process to help distribute the seasoning more evenly.

Overall, the use of lecithin in popcorn production can help improve the quality and consistency of the final product, while also simplifying the production process and reducing waste. By improving the adhesion of seasonings and coatings to popcorn kernels, lecithin can help ensure that consumers get a consistently flavorful and satisfying snack every time they pop open a bag of popcorn. XFD is committed to various research on popcorn, If you have any confusion about popcorn production, please feel free to contact us.binochen@xfdpopcorn.com

XFD introduces a new option for commercial popcorn machines. The way you control popcorn machine has been changed in the field of popcorn machinery. During near one year, we spend plenty of energy on the control system of popcorn machines, and finally gets a good result: announces an advanced control technology——Bluetooth in popcorn machine and XFD app on mobile.

Bluetooth is a wireless technology standard for exchanging data over suitable distance from fixed and mobile devices, creating personal area networks with high levels of security. It is a system that allows you to connect a mobile phone to a popcorn machine. Then, XFD app on mobile can control popcorn machines perfectly.

The operation system of XFD popcorn machine can be intelligently controlled via Bluetooth. Our XFD app and control panel contains easy-to-understand icons and operating indictors, enhances readability and shows kettle temperature, cycle count, oil level status and error codes for ease of diagnostic giving you less down time. This advanced technology is very important for operators to work well with popcorn machine. With this remote-controlled technology, the operator is able to do other things or sit comfortably without the stresses of making popcorn processes around him. This advanced technology can be easier to use and train new employees, and will bring benefits to our customers.

Try this machine for retails, home theaters, schools and more commercial places, our technologies will exceed your expectation.

XFD specializes in R&D and manufacturing popcorn machines, our technologies are the most advanced all over the world, that is why we are a leader in popcorn machine manufacturing industry, won the NATIONAL HIGH & NEW TECHNOLOGY ENTERPRISE awarded and got the subsidy from Chinese government. All the XFD popcorn machines can be divided into three categories according to the types of kettle and heating technologies.

1.   Flat Bottom Kettle (Electric Heating Technology)

This flat bottom kettle Popcorn Machine adopts the electric heating technology to pop corns. The electrical energy is converted to heat energy achieving 50%-60% energy utilization, 40%-50% energy release to the air. It uses disc type heater tube to ensure all the corn well burst. During heating, the heating process is short and produces a small amount of waste gas, residue and smoke, keeps the heated objects clean. Compared to other brands’ kettles, this XFD kettle is difficult to being damaged with 8 mm thickness stainless steel. Meanwhile, all the wires and heating lines are all built-in to avoid being damaged by objects or liquids which will lead to short circuit. It takes about 5 minutes to make a kettle of popcorn by using this technology. But the weakness is the heater tubes, wires and kettles are the consumables due to their hot working condition, although we use the best parts, after a long-term use, they will lead to creepage or short circuit. So it is better to change these spare parts in a suitable time. It should be noted that this weakness is not only the XFD’s, but this type of kettle and heating technology, that is why we develop our electromagnetic popcorn machine.

2.   Round Bottom Kettle (Electromagnetic Heating Technology)

This Popcorn Machine with round bottom kettle adopts the electromagnetic heating technology to pop corns. The stainless steel kettle heats itself, so the heating conversion rate is extremely high, reaching up to 97%, which is a direct heating technology. This technology is the most advanced in popcorn machine industry. The induction cooker works rapidly and efficiently. Electromagnetic heating offers an attractive combination of speed, consistency and control.Compared to the electric popcorn machine, it is safer, longer working life, more effective and energy-saving. Besides, compared to the flat bottom kettle, the round bottom kettle can avoid the centrifugal effect and ensure all the corns are in the middle where the effective heating area is and well burst while the stirring rod rotating in the kettle. It takes about 3 minutes to make a kettle of popcorn by using electromagnetic heating technology. The pelletizing ratio for jumbo （ball shape） is up to 90%.

3.   Air Roaster/Hot Air Popcorn Machine

This Hot Air Popcorn Machine bursts popcorn by hot air that heated by the heating elements without oil and sugar. It works by using high speed hot air circulation. When the machine is running, it begins to produce hot air and a mechanical blower begins to circulate it very fast around the corns, which can keep the finished popcorn crispy and healthy. Air Roaster Popper is healthy, cost-saving, easy-cleaning, popped fast, energy-saving and high productivity than other types of machines. It takes about 1-2 minute(s) to make a kettle of popcorn by using 400g corn per time.

These three types of popcorn machines means different efficiency and cost, we can choose them according to our needs, such as budget, places where use it and so on.

XFD design our equipments to be user-friendly, making it easy and cost-effective to implement at any location. We manufacture many types of popcorn equipments (cinema popper, commercial popper, industrial popper, seasoning machine and packaging machine) that could meet any kinds of your needs. But How to choose the right popper for you ? Here are six questions you need to ask yourself before you purchase a popper. Then check out XFD category selections to see which popper is right for you or contact with XFD staff for help.

1.    How will the popper be used? What venue?

Will it be used at a school concession stand, cinema, popcorn factory, snack shops, gourmet popcorn shops, retail locations, bar, fundraiser, carnival, stadium, zoo, catering, etc. ?

2.    How many servings of popcorn do you need to make in one hour?

5 kg per hour, 8 kg per hour, 10 kg per hour, 30-60 kg per hour, 100 kg per hour, etc. ? The capacity of popper will depends on it.

3.    How much space do you have for the popper?

Does it need to fit on a counter or be a floor model? If the space is enough for the cooling table, cooling& filtering machine ?

4.    How much electric is available?

15 amp, 20 amp, 30 amp, etc. ?

5.    Who will be operating the popper?

Professional staff, volunteers, adults, young adults, bartender, seasonal help?

6.    Who will be responsible for cleaning and maintaining the popper?

Professional staff, volunteers, adults, young adults, bartender, seasonal help?