Hengde Company, a renowned enterprise with years of in - depth experience in the temperature control equipment field, has developed and produced explosion - proof mold temperature controllers that play a crucial role in multiple industries. These products are backed by advanced technology and reliable quality. Here are some common scenarios where explosion-proof mold temperature controllers are utilized:

Chemical Industry

• Reaction Kettle Temperature Control: In chemical production, various chemical reactions occur in reaction kettles, involving flammable and explosive chemicals, such as hydrocarbon reactions in petrochemicals and nitration reactions in fine chemicals. Hengde's explosion - proof mold temperature controllers adopt multiple explosion-proof technologies and feature a highly precise temperature control system. They can accurately control the temperature of the reaction kettle, ensuring that the reaction proceeds within a safe temperature range and preventing explosions caused by temperature runaway. In addition, mold temperature controllers are also used in material drying, distillation, and rectification processes in the chemical industry.

Many large - scale chemical enterprises have significantly enhanced production safety and reaction efficiency after adopting Hengde's explosion - proof mold temperature controllers.A large - scale petrochemical enterprise commented: "Since the introduction of Hengde's explosion - proof mold temperature controller, the temperature control accuracy of our reaction kettles has reached an unprecedented level. The potential safety hazards in the production process have been greatly reduced, and both production output and product quality have improved significantly. We truly feel at ease with Hengde's products."

Pharmaceutical Industry

• Drug Synthesis: Drug synthesis reactions have strict temperature requirements, and some of the chemical raw materials or intermediates used in the synthesis process are flammable and explosive, such as some compounds containing nitro and amino groups. With its in - depth understanding of pharmaceutical processes, Hengde Company's explosion - proof mold temperature controllers can accurately control the temperature, ensuring the smooth progress of the synthesis reaction and production safety. Many well - known pharmaceutical companies have chosen Hengde's products to provide stable and reliable temperature control support for drug research and production.

Rubber Industry

• Rubber Vulcanization: The rubber vulcanization process requires precise control of temperature and time to ensure the performance of rubber products. The vulcanization workshop contains a large amount of rubber raw materials and additives, some of which are flammable and explosive. Hengde's explosion - proof mold temperature controllers can safely provide the required heat during the vulcanization process, ensuring the vulcanization effect. Many rubber production enterprises have reported that the product defect rate has decreased significantly after using Hengde's explosion - proof mold temperature controllers.
• A rubber tire manufacturing enterprise feedback: "After using Hengde's explosion - proof mold temperature controller for rubber vulcanization, the product defect rate has dropped from the original 8% to 3%, greatly improving our production efficiency, and the product quality has become more stable."
• Rubber Mixing: In the rubber mixing process, to evenly disperse various compounding agents in the rubber, the temperature of the mixing equipment needs to be controlled. During the mixing process, potential hazards such as static electricity may occur. Hengde's explosion - proof mold temperature controllers are equipped with professional static elimination devices, which can effectively avoid fire or explosion accidents caused by static electricity and ensure the continuity of production.

New Energy Industry

• Lithium - ion Battery Production: In the processes of lithium - ion battery anode and cathode material preparation and battery assembly, flammable and explosive organic solvents and chemicals are used. For example, in the production of lithium - ion battery anode materials, Hengde's explosion - proof oil - circulation mold temperature controllers can provide precise temperature control, ensuring that the chemical reactions in the reaction kettles occur at a safe temperature and improving the performance of the anode materials, helping new energy enterprises enhance their product competitiveness.

A new energy battery production enterprise commented: "Hengde's explosion - proof oil - circulation mold temperature controller has been of great help to our lithium - ion battery anode material production. The product performance has been significantly improved, making our products more competitive in the market."

Other Industries

• Printing and Dyeing Industry: In the processes of dye processing and fabric heating, some dyes and organic solvents are flammable and explosive. Hengde's explosion - proof mold temperature controllers are used to control the temperature, which can improve the dyeing quality and production efficiency while avoiding safety accidents, bringing a more stable production environment to printing and dyeing enterprises.

• Electronics Industry: In the production of some electronic products, such as chip manufacturing and circuit board soldering, the processes need to be carried out at specific temperatures, and the production environment may contain flammable and explosive gases or dust. Hengde's explosion - proof mold temperature controllers can provide stable temperature control, ensuring the safety of the production process and product quality, and are favored by many electronic manufacturing enterprises.

• Laboratories with Special Requirements: Laboratories such as petrochemical laboratories and explosive research laboratories may handle flammable and explosive samples or conduct related experiments. Hengde's explosion - proof mold temperature controllers can be used to control the temperature of experimental equipment, ensuring the safe progress of experiments and providing safe and reliable temperature control solutions for scientific researchers.

When you are looking for a reliable explosion-proof mold temperature controller, Hengde Company is undoubtedly your best choice. With years of industry experience, advanced technology, reliable quality, and a good reputation among numerous customers, Hengde stands out in the field of explosion-proof mold temperature controllers. Choosing Hengde means choosing safety, efficiency, and quality. Hengde will escort your production and scientific research work.

Choose Hengde，Choose Perfect Mold Temperature Controller!

In the field of ore processing, traditional ore sorting methods often rely on manual sorting and physical separation, which leads to low efficiency ,causes resource wastage and environmental pollution. With technological advancements, color sorting technology has gradually become a "new favorite" in the ore processing industry, and the advent of the washable ore color sorter has brought about a revolutionary breakthrough. Through advanced technological methods, it perfectly solves the problem of color sorting in wet environments, driving a comprehensive upgrade in the ore sorting industry.

What is a Washable Ore Color Sorter?

A washable ore color sorter is a device specifically designed for ore sorting that can operate stably in wet or washed environments. Traditional ore color sorters usually require dry ore for sorting, but many types of ore require water washing to remove impurities. After washing, the ore becomes wet, which may affect the operation of traditional devices. The emergence of the washable ore color sorter breaks this limitation.

Core Advantages of Washable Ore Color Sorters

High Efficiency in Sorting, Improving Resource Utilization The washable ore color sorter utilizes advanced optical recognition technology to accurately identify color differences in ores, sorting out high-quality ores and harmful impurities. Especially in wet conditions, the equipment can still operate stably, ensuring that the sorting efficiency is unaffected. Its efficient sorting capability greatly improves the ore recovery rate, reducing resource waste caused by manual screening or physical separation. According to the article “Application and Development Trends of Modern Color Sorting Technology” published in the journal Mineral Processing Technology and Applications (2022)  modern color sorting technology has become a key method for improving ore recovery rates and processing efficiency.

Adaptability to Wet Environments, Solving the Problem of Sorting Washed Ores Many ores, such as iron ore and copper ore, need to be washed after mining to remove dirt and impurities from the surface. Traditional dry color sorters cannot handle such wet environments, making it difficult to sort washed ores effectively. However, the washable ore color sorter adopts a unique waterproof design that allows it to operate normally in humid environments, ensuring high-efficiency sorting of washed ores. According to the study “Challenges and Future Development of Wet Sorting Technology” published in the International Journal of Mining and Metallurgy (2021) wet sorting technology has become an important development direction in ore processing.

Intelligent Operation, Reducing Labor Costs Traditional ore sorting often relies on a large amount of manual labor, which is time-consuming and prone to errors. The washable ore color sorter, with its intelligent system, realizes fully automated operation, not only improving sorting efficiency but also significantly reducing labor costs. Operators only need to set up and adjust the system, and the equipment will automatically complete the sorting tasks, saving considerable human resources. According to the article “Prospects and Challenges of Intelligent Ore Sorting Upgrades” on China Mining Technology (2022) , the application of intelligent color sorting systems in large-scale ore processing enterprises is becoming more common, serving as a key to improving production efficiency.

Environmental Efficiency, Reducing Pollution The washable ore color sorter can effectively remove harmful impurities and waste from ores through precise sorting, improving the ore quality and reducing environmental pollution during ore processing. In particular, during wet sorting, it reduces the discharge of unqualified ores and minimizes water waste, making the ore processing more environmentally friendly and sustainable. According to a report on China Mining Information Network titled “Trends in Green Development in Ore Processing” (2022)，the environmental requirements for ore processing are becoming increasingly stringent, and the adoption of highly efficient and environmentally friendly technologies has become an important trend in the mining industry.

Features of GroTech's Washable Color Sorters

GroTech's washable ore color sorters have gained wide application in various industries, particularly in ore sorting and seafood sorting, achieving remarkable success in the market. After years of technological development and market validation, GroTech's washable ore color sorters have become leading products in the field, offering the following significant advantages:

High Sorting Efficiency
GroTech's washable ore color sorters utilize advanced optical sensors and image recognition technology to accurately identify the color, shape, and texture of ores or seafood, enabling efficient automated sorting. Even under wet conditions, the equipment maintains excellent sorting performance, avoiding the inefficiencies and malfunctions often associated with traditional dry sorting equipment in humid environments.

Strong Adaptability and Stability
The equipment is specially designed to operate in wet environments, ensuring stable performance in scenarios such as ore washing and seafood washing. Its waterproof design and durable structure ensure long-term stable operation in high-humidity conditions, improving sorting accuracy while extending the machine’s service life and reducing the failure rate.

Intelligent Control System
GroTech’s color sorters are equipped with an intelligent control system, allowing operators to easily set sorting parameters such as color difference range and sorting accuracy via a touchscreen. The equipment also supports remote monitoring and diagnostics, providing real-time feedback on machine performance, which helps operators address potential issues promptly, reducing manual intervention and operational risks.

Versatile Applications
In addition to its excellent performance in ore sorting, GroTech's washable ore color sorter is widely used in sorting seafood such as fish and shellfish. By accurately identifying external differences in seafood, the equipment effectively removes impurities and enhances the market value of the products, meeting the modern food processing industry's demand for high-quality goods.

Energy-Efficient and Environmentally Friendly
GroTech's washable ore color sorters are designed with energy efficiency in mind, combining advanced sorting technology with low energy consumption. During ore and seafood sorting processes, the machine effectively removes waste and substandard items, increasing product recovery rates and reducing environmental impact, aligning with modern industry demands for sustainability.

User-Friendly Design
GroTech focuses on user experience, ensuring that the machine’s structure is simple, and the control interface is intuitive and easy to understand. Even first-time users can quickly operate the equipment. Additionally, the machine is designed for easy cleaning and maintenance, reducing both maintenance costs and operational burden for users.

As ore processing technology continues to advance, the washable ore color sorter brings unprecedented opportunities to the industry. It not only overcomes the technical bottlenecks of sorting ores in wet environments but also drives green development in the ore processing industry through efficient sorting, intelligent operation, and environmental design. For ore processing enterprises, investing in a washable ore color sorter is undoubtedly an ideal choice to improve production efficiency, reduce costs, and enhance product quality. With the increasing global demand for high-purity ores, the washable ore color sorter will become an essential tool for mineral resource development, driving the industry into a new era.

CAFU Machinery delivers precision-engineered heavy steel fabrication services that combine advanced technology with 15 years of expertise, empowering industries to build robust, long - lasting infrastructure. From mining conveyors to building materials machinery frameworks, our custom heavy structure fabrication solutions offer users diverse and cost - effective options.

1. The CAFU Heavy Steel Fabrication Process

A. Design & Engineering

Our process commences with the collaboration between structural engineers and users to optimize load distribution and material usage. Custom fabrication blueprints adhere to the users' design standards, ensuring structural integrity under extreme conditions.

B. Cutting & Forming

• Laser/Plasma Cutting: Capable of achieving precise cutting of steel materials below 120mm thickness.

• Press Brake Forming: 1200-ton CNC machines create complex geometries (length can reach up to 12 meters).

• Roll Bending: Steel plates with a thickness of 35mm or less can be easily formed.

C. Welding & Assembly

• Robotic Welding: Welding for 100% penetration on critical joints.

• Manual TIG/MIG: Skilled welders handle intricate connections in confined spaces.

2. Core Services Overview

3. Quality Assurance: The CAFU Difference

• Weld Inspection: We commission SGS-certified welding inspectors to validate critical welds using ultrasonic testing (UT) and dye penetrant methods.

• Material Traceability: The raw materials are sent to testing machinery for inspection to ensure the alloy composition.

• In-plant Pre-assembly: With the cooperation of large overhead bridge cranes in the factory, pre-assembly is carried out in accordance with the requirements of the installation drawings to ensure the smooth progress of project installation.

• Rigorous Packaging Protection: Compression-resistant and collision-proof packaging materials are used to package structural components to prevent component damage during transportation.

4. End-to-End Project Management

CAFU eliminates subcontracting risks through integrated services:

• Design: Project engineers collaborate with clients on a one - to - one basis.

• Fabrication: A well - equipped manufacturing plant that can meet various heavy steel fabrication requirements.

• Finishing:

1. Shot blasting

2. Industrial epoxy coatings (120 - 250μm DFT)

• Logistics: ISO containers and special - purpose containers for oversized components.

Why Partner with CAFU?

✅ Material Options: Carbon steel, stainless (304/316), wear - resistant alloys.

✅ Large - scale manufacturing facilities and strong production capabilities ensure that products are manufactured strictly according to customer requirements and delivered on time to the port specified by the user.

✅ Lower Total Cost of Ownership: With the rare full - process heavy steel fabrication service capabilities, from the CNC metal cutting workshop to the professional hot - dip galvanizing workshop and the dedicated finished product storage yard, the manufacturing cost can be minimized.

Contact CAFU Machinery Now to Explore Our Heavy Steel Fabrication Solutions.

What Are Wear Plates and Where Are They Used?

Wear plates are plates or linings with high abrasion resistance, designed to resist rolling and impact wear on machinery and equipment from abrasive materials. They extend the life of the equipment and reduce downtime.

These customized plates are designed for use with machines and equipment in a range of industrial sectors, including construction machinery, mining and cement. Typical applications include hoppers, crushers and screening equipment. The flexible replaceability of wear-resistant steel liners allows for quick and efficient maintenance, ensuring that the wear protection of the machine or equipment remains as strong as ever.

Wear plates are typically manufactured from wear-resistant steel.

They are typically laser cut from high-strength wear-resistant steel plates for construction machinery, formed into the desired geometry, and mounting holes or mounting threads are drilled into the plates using CNC machines to achieve the required mounting dimensions.

Another type of weld overlay wear plate is manufactured from a base material steel plate with good weld ability. On the surface of this base material, wear-resistant materials such as chromium carbide are weld overlay to form a steel backing plate. This process allows for the creation of a product that can better meet the specific performance requirements of a given application. The process is carried out using automated welding equipment, and thanks to the excellent machinability of the base material and the advanced welding process, it is possible to manufacture Weld Overlay Parts in a variety of complex shapes.

Wear plates play a pivotal role in the protection of the service life of mining, cement processing, engineering machinery and equipment.

The customization of wear plate materials may entail the use of the following:

1. NM400, NM450, NM500, NM600;

2. Chromium carbide steel backing plates;

3. Tungsten carbide steel backing plates.

The combination of these materials creates a strong and durable wear lining that can withstand the rigour of the working conditions, thereby reducing costs and increasing production.

Examples of applications for wear plates include, but are not limited to, the following equipment:

1. Liners for machinery and equipment;

2. Screens;

3. Hoppers;

4. Loader buckets.

Customizing the Best Wear Plate Solution

Not all machines are suited to just one type of wear plate, sometimes we need to choose based on the characteristics of the material or the working conditions. With the continuous development and updating of wear material production technology, better liner manufacturing processes will reduce the load on the machine and significantly improve wear resistance and extend service life.

Please contact us for more information on the various types of wear plates.

In the field of industrial material handling, the heavy duty apron feeder is a vital and highly specialised piece of equipment. To gain a full understanding of the heavy-duty apron feeder, it is first necessary to grasp the fundamental concept of the apron feeder in general.

An apron feeder, also known as an apron conveyor in some contexts, is a type of mechanical conveying device. It consists of a series of overlapping metal plates or pans, often referred to as "aprons," which are connected together to form a continuous moving surface. These aprons are typically made of durable materials such as wear steel, which can withstand significant wear and tear, making them ideal for use in industrial settings.

The operation of an apron feeder is relatively straightforward. The drive mechanism, typically an electric motor coupled with a gearbox, is responsible for powering the movement of the apron chain. The overlapping aprons move in a fixed path, with materials placed on them at the inlet end. As the aprons move, they convey the material from the inlet to the outlet, facilitating the transfer of substances from one location to another.

A heavy duty apron feeder is a type of apron feeder designed to withstand extreme conditions and handle heavier loads. In the context of heavy-duty industrial applications, a mining apron feeder is a prime example of a heavy duty apron feeder.

In the mining industry, heavy-duty apron feeders are frequently utilised to facilitate the processing of substantial volumes of raw materials, including ores, coal and gravel. The materials in question are often of a considerable weight and abrasive nature. A heavy-duty apron feeder is constructed with reinforced strength and durability features in accordance with the demands of the mining industry. For example, the aprons themselves may be thicker and constructed from high-grade alloy steel to withstand the abrasive nature of the mined materials. The drive system is also more powerful, capable of generating the requisite torque to move heavy loads continuously.

One of the key advantages of a heavy duty apron feeder is its ability to handle materials of varying sizes. The apron feeder is capable of transporting a wide range of mining output, including large boulders and fine-grained powders. The overlapping apron design allows for flexibility in accommodating different shapes and sizes of materials.

Another crucial factor in the selection of heavy duty apron feeders is their reliability. In industrial settings, particularly in mining, where downtime can be extremely costly, it is crucial to have a reliable apron feeder in place. Heavy duty apron feeders are designed to operate reliably for extended periods without significant breakdowns. Such models are frequently equipped with heavy-duty bearings, which are capable of withstanding the considerable loads and stresses that are typical of operational conditions.

Heavy duty apron feeders are designed with easy maintenance in mind. Given the challenging conditions in which they operate, it is essential that components be readily accessible for inspection, repair, and replacement. By way of illustration, the apron chains can be constructed in such a way that they can be dismantled and reassembled rapidly, thereby minimising the time required for maintenance tasks.

In addition to the mining industry, heavy-duty apron feeders are also used in other sectors where the transportation of heavy and bulky materials is required. In the construction industry, they are employed for the handling of aggregates and building materials. In the steel industry, they are employed for the transfer of raw materials such as iron ore and scrap metal.

In comparison to other types of conveyor, heavy duty apron feeders offer distinctive advantages. In comparison to belt conveyors, which may be more susceptible to damage from sharp-edged materials or heavy impacts, apron feeders are better equipped to handle these challenges. Their robust construction and the nature of the apron design make them the optimal choice for applications where durability and strength are of the utmost importance.

In conclusion, a heavy duty apron feeder is a specialised type of apron conveyor, designed to handle heavy loads, abrasive materials and harsh operating conditions. The design, with overlapping aprons and a powerful drive system, makes it an ideal choice for industries such as mining, construction, and steel production. The mining apron feeder, as it is known in the context of mining, or the heavy duty apron feeder in other heavy industries, plays a vital role in the efficient and reliable transfer of materials within industrial processes.

Chromium carbide plate is a type of wear-resistant plate made from a combination of chromium carbide and a metal matrix. This plate offers exceptional hardness and abrasion resistance.

It is commonly used in a variety of equipment in different industries. In the mining industry, it can be found in crushers, conveyor systems, and slurry pumps. In the cement industry, it is used in kiln parts, grinding mills, and material handling equipment. In the power generation sector, it is utilized in coal handling systems and ash handling equipment. Additionally, it can be applied in steel mills, foundries, and other industrial settings where there is high abrasion and impact.

When choosing a suitable chromium carbide plate, several factors should be considered.

First, assess the operating environment. Determine the level of abrasion, impact, and temperature the plate will be exposed to. For extremely harsh environments with high abrasion and impact, a plate with a higher chromium carbide content may be required.

Second, consider the size and thickness needed. Ensure the plate dimensions match the equipment specifications to ensure proper installation and functionality.

Thirdly, look at the supplier's level of quality control. Choose a reputable supplier and ensure that they have good quality control standards to produce high quality chromium carbide plate. Check the quality control measures against the performance standards of the raw material (weld clad wire data sheet) to gauge the reliability of the product.

Finally, estimate the total cost of ownership. While it's important to find a cost-effective option, don't sacrifice quality for a lower price. Balance the price with the performance and durability of the sheet to make the best choice for your particular application.